Ⅰ. Product Introduction
This integrated feed pellet production line is engineered to automate the transition from raw powders to finished pellets, ensuring every component works in perfect synchronization:
- Flat Bottom Mixer: Acting as the nutritional foundation, this unit thoroughly blends raw materials and essential additives to ensure a uniform feed formula in every batch.
- Screw Conveyor: A specialized transport unit that provides a steady, enclosed flow of mixed materials, eliminating manual loading and preventing environmental dust contamination.
- PT-260 Pelletizer: The core extrusion system that converts the loose, mixed mash into high-density, durable pellets through professional-grade pressure and heat.
Ⅱ. Applicable Raw Materials
This integrated pellet feed production line is designed for high versatility, capable of processing a wide array of agricultural ingredients into balanced animal feed. It efficiently handles various starchy grains such as corn, wheat, barley, and sorghum, which serve as the energy base. For protein requirements, it seamlessly blends in oil cakes and meals including soybean, peanut, and cottonseed meal. Additionally, the system is engineered to incorporate fibrous biomass like wheat bran, rice husks, alfalfa, and crushed straw. The flat mixer ensures that these diverse materials, along with essential nutritional additives like vitamins, bone meal, and trace elements, are perfectly homogenized before the pelletizing process, resulting in a consistent and nutrient-dense final product.
Ⅲ. Working Principle
The production workflow follows a logical, automated sequence:
1. Homogenization: Raw materials are loaded into the 200kg capacity mixer where rotating blades achieve a rapid and uniform blend.
2. Automated Feeding: The screw conveyor picks up the blended material and carries it at a controlled rate into the pellet machine’s hopper.
3. Compression & Forming: Inside the PT-260 pellet feed making machine, the 15kw motor drives the rollers to press material through the flat die. The resulting friction naturally cooks the starch, bonding the particles into solid, sterilized pellets.
4. Discharge: Finished pellets are discharged through the outlet, ready for cooling and subsequent feeding.
Ⅳ. Product Advantages
- Optimized Production Harmony: The 600kg/h pelletizing capacity is perfectly matched with the mixing and conveying units, preventing bottlenecks and maximizing daily output.
- Superior Batch Consistency: The dedicated 200kg mixer ensures that micro-elements and additives are evenly distributed, leading to better animal growth and health.
- Dust-Free & Hygienic Operation: The enclosed screw conveyor minimizes material loss and maintains a clean, safe working environment for operators.
- Industrial-Grade Reliability: Built with reinforced frames and high-torque gearboxes, the entire line is designed for high-intensity use with minimal maintenance requirements.
- Significant Labor Savings: The high degree of automation allows a single operator to manage the entire process from mixing to final pellet output, drastically reducing overhead costs.
Ⅴ. Summary
The Integrated Feed Processing Plant is the ultimate upgrade for medium-sized farming operations seeking to professionalize their feed supply. By combining high-precision mixing, automated transport, and the powerful PT-260 extrusion technology, this system eliminates the inconsistencies of manual production. It empowers farm owners to produce premium, nutrient-dense pellets with 100% control over ingredients, ensuring superior livestock growth rates and significant long-term savings on operational labor.
